Permanent Overband Magnetic Separator
A Permanent Overband Magnetic Separator(Permanent Cross Belt Magnetic Separator) is a self-cleaning magnetic separation system installed above conveyor belts to continuously remove ferrous tramp metal from bulk materials. Utilizing high-performance Ferrite or Rare Earth (Neodymium) permanent magnets, these separators generate a powerful magnetic field without the need for electrical power.
The integrated self-cleaning belt automatically discharges captured ferrous materials, making the separator an energy-efficient, maintenance-friendly, and cost-effective solution for a wide range of industrial applications.
Its Robust Permanent Overband Magnetic Separators using advanced magnetic technology and heavy-duty fabricated construction. Designed for 24/7 industrial operation, these separators effectively remove tramp iron such as bolts, nuts, rods, nails, wires, and steel fragments from bulk materials before they reach crushers, mills, shredders, or other downstream equipment.
Available in Inline and Cross Belt configurations, our separators can be customized to suit various conveyor widths, suspension heights, and material handling requirements.
Working Principle
The Permanent Overband Magnetic Separator is suspended above a conveyor belt. As bulk material passes beneath the separator, the powerful permanent magnetic field attracts ferrous contaminants from the material stream.
The built-in self-cleaning conveyor belt continuously carries the captured ferrous materials away from the magnetic zone and discharges them into a separate collection area. Clean, non-magnetic material continues along the conveyor without interruption.
Since the magnetic field is generated by permanent magnets, no electrical power is required for magnetic operation. Only the self-cleaning belt drive motor consumes power.
Specifications
| Parameter | Specification |
| Product Type | Permanent Overband Magnetic Separator |
| Magnet Type | Permanent Magnet |
| Magnet Material | Ferrite / Rare Earth (Neodymium) |
Magnet Size | Customized |
| Installation | Inline / Cross Belt |
| Cleaning Type | Self-Cleaning |
| Conveyor Width | Customized |
| Belt Material | Rubber Cleated Belt |
| Drive Motor | Geared Motor |
| Surface Finish | Industrial Paint / Powder Coating |
| Suspension Height | Customized |
| Operating Duty | Continuous / Batch |
| Power Requirement | Only Belt Drive Motor |
| Customization | Available |
| Feature | Ferrite Magnet | Rare Earth Magnet |
| Magnetic Strength | High | Very High |
| Separation Efficiency | Excellent | Superior |
| Penetration Depth | Standard | Deep |
| Energy Requirement | None | None |
| Service Life | Excellent | Excellent |
| Initial Cost | Economical | Premium |
| Suitable Applications | Standard Duty | Heavy Duty & Fine Separation |