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Permanent Overband Magnetic Separator

Product Magnetic Equipments

A Permanent Overband Magnetic Separator(Permanent Cross Belt Magnetic Separator) is a self-cleaning magnetic separation system installed above conveyor belts to continuously remove ferrous tramp metal from bulk materials. Utilizing high-performance Ferrite or Rare Earth (Neodymium) permanent magnets, these separators generate a powerful magnetic field without the need for electrical power.

The integrated self-cleaning belt automatically discharges captured ferrous materials, making the separator an energy-efficient, maintenance-friendly, and cost-effective solution for a wide range of industrial applications.

Its Robust Permanent Overband Magnetic Separators using advanced magnetic technology and heavy-duty fabricated construction. Designed for 24/7 industrial operation, these separators effectively remove tramp iron such as bolts, nuts, rods, nails, wires, and steel fragments from bulk materials before they reach crushers, mills, shredders, or other downstream equipment.

Available in Inline and Cross Belt configurations, our separators can be customized to suit various conveyor widths, suspension heights, and material handling requirements.

Working Principle

The Permanent Overband Magnetic Separator is suspended above a conveyor belt. As bulk material passes beneath the separator, the powerful permanent magnetic field attracts ferrous contaminants from the material stream.

The built-in self-cleaning conveyor belt continuously carries the captured ferrous materials away from the magnetic zone and discharges them into a separate collection area. Clean, non-magnetic material continues along the conveyor without interruption.

Since the magnetic field is generated by permanent magnets, no electrical power is required for magnetic operation. Only the self-cleaning belt drive motor consumes power.

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Specifications

ParameterSpecification
Product TypePermanent Overband Magnetic Separator
Magnet TypePermanent Magnet
Magnet MaterialFerrite / Rare Earth (Neodymium)
Magnet Size
Customized
InstallationInline / Cross Belt
Cleaning TypeSelf-Cleaning
Conveyor WidthCustomized
Belt MaterialRubber Cleated Belt
Drive MotorGeared Motor
Surface FinishIndustrial Paint / Powder Coating
Suspension HeightCustomized
Operating DutyContinuous / Batch
Power RequirementOnly Belt Drive Motor
CustomizationAvailable
Comparison Between Ferrite & Rare Earth Magnets
FeatureFerrite MagnetRare Earth Magnet
Magnetic StrengthHighVery High
Separation EfficiencyExcellentSuperior
Penetration DepthStandardDeep
Energy RequirementNoneNone
Service LifeExcellentExcellent
Initial CostEconomicalPremium
Suitable ApplicationsStandard DutyHeavy Duty & Fine Separation